Given how vital compressed air is to manufacturing systems, unexpected downtime on your compressed air system can be a critical problem for your operations. After all, when your system goes down, your business also shuts down. Not only do you have to pay to repair the system, but you’re also losing revenue you could be making from your business! Today we’ll talk about ways to avoid unexpected downtime on a Gardner Denver air compressor in GA.
Due to the amount of work compressed air systems have to handle, unforeseen downtime is practically a given if you aren’t making a proactive effort to care for your system.
Fortunately, we have five easy ways you can stay on top of your compressed air system and keep unscheduled downtime and costly repairs to a minimum.
1. Perform a visual inspection. If you want a quick and easy way to stay on top of your air compressed system, give it a visual inspection each week – it only takes about five minutes.
First, check for oil leaks – if you catch them early when they’re minor, you can prevent major problems like hose ruptures, which will certainly cause downtime.
Also inspect any filters on the enclosure and if the filter is dirty, blow it out. You don’t want to make your system starve for air, which it needs in order to maintain the temperature of the compressor.
2. Pressure-wash the coolers on your air compressor. If your environment is particularly dirty, you can avoid unanticipated downtime on your air compressors in GA by pressure washing your oil cooler before the summer months arrive. Remember, you need to have fresh air across the cooler to remove the heat, and a dirty system leads to overheating and air compressor downtime. By being proactive in pressure-washing your cooler before the warmer months, you maintain the temperature of the compressor despite rising outside temperatures, and that keeps everything running smoothly.
3. Check oil levels. In addition to fresh air, your compressed air system needs oil to keep things lubricated and running smoothly. Take a few moments each week to check your oil levels, because having to add oil constantly can be a sign of a larger issue. But simply noticing if the oil is in the abnormal range can save your system from failing. If you do notice abnormal oil levels and don’t notice a leak, give your tech a call to come inspect the unit.
4. Listen to what the compressor is telling you. It may sound strange, but you’d be surprised how much you can find out by just by listening to your compressor.
Make it a point during your visual inspection to take a close listen to your system. If it is making an abnormal sound or sounds like it’s working harder than it should, get someone out there to evaluate the issue. Allowing it to continue running could lead to unplanned downtime and larger repair costs!
5. Stay on top of preventative maintenance. Your compressed air system runs constantly and it’s critical to your facility. One of the best ways to prevent unexpected downtime is to schedule regular preventative maintenance. Just as you have your car inspected on a regular basis, your compressed air system needs the same care. With preventative maintenance, you can keep your Gardner Denver air compressor in GA running reliably and efficiently while cutting down on unnecessary and costly repairs.
If you want more information regarding ways to avoid downtime from your air compressor in GA, give us a call to schedule a consultation.